Capsule Machine

What you'll find in this chapter

In this section, you will find information about the equipment required for the capsule manufacturing process, such as capsule filling machines, capsule polishing machines, and capsule deblistering machine. At our factory, we offer a variety of models to meet your specific needs, and we also accept custom orders. Please feel free to contact us directly if you have any inquiries.

Manufacturer of Capsule Machine

Changsha Yiguang Pharmaceutical Machinery Co., Ltd. is a high-tech enterprise specializing in the research, development, production, and sales of pharmaceutical and packaging equipment. Founded in 2014 with a registered capital of 10 million yuan, the company is committed to providing reliable and efficient solutions for the pharmaceutical industry. Based on the business philosophy of "being anxious about customers' needs and thinking about what customers want", the company treats every user in need seriously. The company has 2 senior designers with 15 years of experience. We are experienced in equipment automation. In addition to the design and manufacture of conventional equipment, we can also customize product design solutions according to user needs. The company has its own lathes, milling machines, and servaral senior fitters, who can make samples and process parts at any time, and can quickly respond to user needs while ensuring product quality.

Why Choose Us

Product categories

Our products cover many fields of the pharmaceutical industry, including ampoule filling and sealing machines, vial filling and capping machines, bottled liquid filling machines, capsule machines, tablet presses, packaging machines and other pharmaceutical equipment and packaging equipment.

Our services

After nearly 10 years of hard work, the company has served thousands of domestic pharmaceutical factories, universities, and government laboratories. It can make samples and process parts at any time, and can quickly respond to user needs while ensuring product quality.

Professional team

We have a professional team that is familiar with product performance, can understand customer needs in a timely manner, and can fully demonstrate product advantages. We are equipped with three professional after-sales service personnel to ensure that user requests are responded to within 24 hours and practical solutions are proposed.

Quick Comparison of Capsule Filling Machine Models

Model	Type	Capacity	Applicable Capsule	Filling Material	Key Features	Suitable For
DCX-4	Semi-Automatic	10,000–25,000 pcs/hour	00#–4# (Domestic & Imported)	Powder / Small Granules	Electro-pneumatic control, electronic counting, frequency conversion, automatic capsule positioning and separation, simple operation, accurate filling	Small pharmaceutical or health supplement factories, replaces manual filling
HLT-187	Semi-Automatic	10,000–15,000 pcs/hour	0#–4#	Powder / Granules	Stainless steel body, improved vibrator and guide plate, high automatic arrangement success, easy operation, quick mold change, capsule pass rate ≥99.8%	Small to medium pharmaceutical factories, health supplement factories, hospitals, labs, small batch production
NJC-200	Automatic	12,000 pcs/hour	00#–4#	Powder / Granules / Small Pieces	Fully automatic plug-type filling, intermittent operation, frequency conversion, improved mold disc, Japanese linear bearings, 3D adjustment for accurate dosing, automatic stop on capsule shortage	Research institutes, hospitals, small pharmaceutical factories, high-efficiency GMP-compliant production
NJP-1200C	Automatic	72000pcs/h	0#—4#	Powder / Micro-pellets	10-station closed rotary table, PLC human-machine interface, automatic monitoring of output and capsule shortage, powder recycling, low noise, high-speed operation, easy to clean	Pharmaceutical factories, supplement manufacturers, labs, high-speed precision and large batch production

Benefits of Capsule Machine

Precision and Accuracy

Capsule filling machines ensure precise dosing, minimizing variations between capsules. This accuracy is crucial for maintaining the potency and efficacy of your product.

Increased Efficiency

Manual capsule filling machines can be time-consuming and labor-intensive. Capsule filling machines automate the process, significantly boosting production rates and reducing labor costs.

Versatility

Whether you’re filling capsules with powders, pellets, or granules, capsule filling machines accommodate various fill materials, providing versatility in your manufacturing process.

Consistent Quality

With automated filling and sealing processes, capsule filling machines produce uniform capsules, ensuring consistent quality batch after batch.

Cost-Effectiveness

While initial investment might seem significant, the long-term cost-effectiveness of capsule filling machines becomes evident through increased productivity, reduced labor expenses, and minimized wastage.

Types of Capsule Filling Machines

Manual Capsule Filling Machines
Manual capsule filling machines are suitable for small-scale production or research and development purposes. They are operated by hand and consist of a base or tray where empty capsules are placed, a manual filler to load the capsules with the desired formulation, and a tamper to compact the formulation. Manual machines are simple and cost-effective but are limited in their production capacity.

Semi-Automatic Capsule Filling Machines
Semi-automatic capsule filling machines are suitable for medium-scale production. They automate some of the processes involved in capsule filling, such as capsule separation, filling, and closing. However, certain tasks, such as loading the formulation and empty capsules, may still require manual intervention. Semi-automatic machines increase production efficiency compared to manual machines but are not fully automated.

Automatic Capsule Filling Machines
Automatic capsule filling machines are designed for large-scale production, offering high throughput and efficiency. They are fully automated and can handle a large number of capsules per minute. Automatic machines perform capsule separation, filling, and closing automatically, requiring minimal manual intervention. These machines are capable of handling different capsule sizes and are equipped with sophisticated controls for precise filling and dosing accuracy.

High-Speed Capsule Filling Machines
High-speed capsule filling machines are a specialized type of automatic machine designed to handle even larger production volumes at extremely high speeds. They are ideal for pharmaceutical companies with significant capsule production requirements. These machines are equipped with advanced features, such as computerized controls, electronic monitoring systems, and quality checks to ensure optimal production efficiency and product quality.

Softgel Encapsulation Machines
Softgel encapsulation machines are used to produce soft gelatin capsules, which contain a liquid or semi-solid fill rather than a dry powder. Softgel capsules are used for formulations that require precise dosage, improved bioavailability, and taste-masking. Softgel machines consist of rotary die systems that fill and seal the gelatin capsules with the liquid or semi-solid material.

Specialty Capsule Filling Machines
Specialty capsule filling machines are designed for specific applications or requirements. They may include specialized features for handling certain types of formulations or capsules, such as high-potent APIs, inhalation products, or specialty capsules with unique shapes or features.

Application fields of Capsule Filling Machine

Pharmaceutical field

Capsule filling machine plays a vital role in the pharmaceutical field. It can accurately fill drug powder or granules into the capsule shell to make a capsule dosage form that is easy for patients to swallow. This dosage form has the advantages of accurate dosage, convenient carrying and simple taking, so it is widely favored by patients and doctors.

Health care product field

In the health care product industry, capsule filling machines also play an important role. Many health care products, such as vitamins, mineral supplements, fish oil, etc., exist in the form of capsules. Capsule filling machines can ensure that the active ingredients of these health care products are accurately filled into capsules to meet the health needs of consumers.

Other fields

In addition to the pharmaceutical and health care product fields, capsule filling machines can also be used in cosmetics, food and other product fields that require capsule packaging. For example, active ingredients in certain cosmetics or foods can be packaged in the form of capsules to better protect their stability and extend their shelf life.

Certifications

FAQ

Q: Do you have any guarantee for the product quality?

A: Yes, we have a sound quality control system and ensure that each product undergoes strict inspection to ensure that the product quality meets our standards and customer requirements. If customers find quality problems after receiving the products, we will promptly handle and compensate.

Q: What is the capsule machine?

A: The capsule filling machine, simply called the capsule filler, is equipment utilized to fill empty capsules with pharmaceutical ingredients.

Q: How does a capsule machine work?

A: Capsule filling machines separate the bottom and top halves of an empty capsule, add the desired substance into the base, and then press the two halves together to create a filled product. Most production-grade machines are designed to fill many capsules at the same time.

Q: What kind of packaging protection do you provide during transportation?

A: We will adopt different packaging methods to ensure product safety based on different products and transportation methods. Generally, we use durable packaging materials and methods to ensure the products are not damaged during transportation.

Q: What is your general delivery time?

A: The delivery time will vary according to the specific order requirements. We will do our best to ensure that the order can be delivered on time, and communicate the expected delivery time with the customer immediately after order confirmation.

Q: Can you provide customized services if I have specific needs?

A: Yes, we can provide customized services. We will formulate corresponding plans based on the customer's needs to meet their special requirements.

Q: How to clean a capsule filling machine?

A: Cleaning method: First, brush the dust of the machine with a brush. Use a vacuum cleaner to suck the parts of the machine and the table top. Then, clean all parts (including powder punches, metering discs, powder hoppers, etc.) that have been folded off with alcohol, and wash the countertops with an alcohol rag.

As one of the most professional capsule machine manufacturers and suppliers in China, we're featured by quality products and competitive price. Please rest assured to buy cheap capsule machine for sale here from our factory.

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