Monoblock Filling Machine

Manufacturer of Monoblock Filling Machine

 

Changsha Yiguang Pharmaceutical Machinery Co., Ltd. is a comprehensive company integrating R&D, production and sales. It was established in 2014. Based on the business philosophy of "being anxious about customers' needs and thinking about what customers want", the company treats every user in need seriously. The company has 2 senior designers with 15 years of experience. We are experienced in equipment automation. In addition to the design and manufacture of conventional equipment, we can also customize product design solutions according to user needs. The company has its own lathes, milling machines, and 2 senior fitters, who can make samples and process parts at any time, and can quickly respond to user needs while ensuring product quality.

 

Why Choose Us

 

 

Product categories

Our products cover many fields of the pharmaceutical industry, including ampoule filling and sealing machines, vial filling and capping machines, bottled liquid filling machines, capsule machines, tablet presses, packaging machines and other pharmaceutical equipment and packaging equipment.

 

Our services

After nearly 10 years of hard work, the company has served thousands of domestic pharmaceutical factories, universities, and government laboratories. It can make samples and process parts at any time, and can quickly respond to user needs while ensuring product quality.

 

Professional team

We have a professional team that is familiar with product performance, can understand customer needs in a timely manner, and can fully demonstrate product advantages. We are equipped with three professional after-sales service personnel to ensure that user requests are responded to within 24 hours and practical solutions are proposed.

 
Benefits of Monoblock Filling Machine
 

Increased Efficiency
One of the biggest benefits of using a monoblock filling machine is increased efficiency. These machines are designed to automate the filling process, which reduces the time and manual labor required to fill containers. This not only saves time but also reduces the risk of human error and increases the consistency of the fill volume. As a result, you can fill more containers in less time, improving overall productivity and profitability.

 

Improved Accuracy
Another major benefit of monoblock filling machines is improved accuracy. These machines are equipped with precision metering systems that ensure consistent and accurate fill volumes. This helps reduce waste, improve product quality, and increase customer satisfactio

 

Enhanced Safety
Monoblock filling machines are designed with safety in mind. They are equipped with safety features such as automatic shut off valves and emergency stop buttons that help prevent accidents and injuries. These machines also reduce the risk of contamination by eliminating the need for manual handling of containers and liquids.

 

Lower Maintenance Costs
Monoblock filling machines are built to last, with high-quality materials and durable construction. This results in lower maintenance costs compared to manual filling methods and older, less reliable filling machines. Regular maintenance and cleaning are essential to keep your monoblock filling machine running smoothly and prolong its lifespan.

 

Increased Flexibility
Monoblock filling machines are highly flexible and can be adapted to fill a wide variety of liquids, container sizes, and fill volumes. This allows you to switch between products quickly and easily, improving overall efficiency and reducing downtime. Whether you're filling small bottles or large drums, a monoblock filling machine can help you meet your business needs.

 

Types of Monoblock Filling Machine

Atmospheric pressure filling machine
It is filled by the weight of the liquid under atmospheric pressure. This type of filling machine is divided into two types: timed filling and constant volume filling. It is only suitable for filling low-viscosity and gas-free liquids such as milk, wine, etc.

 

Pressure filling machine
Filling is carried out at a pressure higher than atmospheric pressure, and can also be divided into two types: one is that the pressure in the liquid storage tank is equal to the pressure in the bottle, and the filling is performed by the liquid flowing into the bottle by its own weight. It is isobaric filling; the other is that the pressure in the liquid storage tank is higher than the pressure in the bottle, and the liquid flows into the bottle by the pressure difference. This method is mostly used in high-speed production lines.

Vacuum filling machine

Filling is carried out when the pressure in the bottle is lower than the atmospheric pressure. This kind of filling machine has simple structure, high efficiency, and can adapt to a wide range of viscosity of materials, such as oil, syrup, fruit wine, etc.

Oil filling machine

It can fill all kinds of oil products, such as edible oil, lubricating oil, peanut oil, soybean oil, etc. This type of filling machine is a filling machine specially developed for the filling of oil materials, which can realize flexible configuration of manual operation and unmanned operation.

Injection plug filling machine

This type of filling machine is suitable for food, daily chemical, oil and other special industries, and can fill various liquid and paste products, such as disinfectant, hand sanitizer, toothpaste, various cosmetics, etc.

 

Applications of Monoblock Filling Machine

 
 
01
 

Beverage Industry

Monoblock filling machines find extensive usage in the beverage industry for filling and packaging various products like water, soft drinks, juices, and alcoholic beverages. The ability to handle different bottle sizes and closure types makes them an ideal choice for beverage manufacturers.

 
02
 

Pharmaceutical Industry

The pharmaceutical industry requires strict compliance with hygiene and safety regulations. Monoblock filling machines with their advanced features like sterile filling and tamper-evident packaging provide a reliable and efficient solution for pharmaceutical companies.

 
03
 

Personal Care and Chemical Industry

Monoblock filling machines also cater to the personal care and chemical industries, where accurate filling, precise capping, and secure sealing are crucial. From shampoos and lotions to detergents and household chemicals, these machines ensure the highest level of quality and safety.

滴眼液灌装机

 

Specification

 

Technical parameter :can filling machine

Capacuty(can/Hour)

1500-3000

5000-7000

7000-9000

10000-12000

Suitable can size

150ml-ml

Can size

200/202/206/209

Heads of filling

12

18

24

30

Heads of sealing

1

4

6

6

Filling way

Balanced pressure filling

Filling temperature

0-5℃

Power source specification

AC380V/50HZ

Power(KW)

2.2

4

5.5

7.5

Overall dimension(mm)

2200*1600*2200

2500*2000*2350

2800*2200*2350

3500*2200*2350

Weight(kg)

2000kg

3200kg

4200kg

5000kg

 

 
Certifications
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FAQ
 

Q: How are the products’ quality?

A: The products will be strictly inspected before shipment, so the quality could be guaranteed.

Q: What is the principle of filling machine?

A: The liquid filling machine operates on the principle of liquid pressure filling. When the pressure is high, the liquid flows into the bottle using its own weight. This process occurs when the pressure of the liquid reservoir matches the volume of air present in the bottle.

Q: How to measure and control the filling accuracy of the filling machine?

A: A filling machine's filling accuracy is defined as the size of the devia- tion between the actual filling value and the desired filling value. The deviation is found by check-weighing the gas cylinder after filling. In connection with carrousel filling this check is often performed on a separate scale (a check scale).

Q: You are a manufacture or a trading company?

A: We are truly a manufacture, can not only provide the high quality products with the best price, but also offer the best pre-sale service and after-service.

Q: What are the materials that can be filled by a filling machine?

A: Filling machines or fillers are designed to fill product materials into containers, they can be bags, pouches, sachets, plastic bottles, glass bottles, metal bottles, jars, cups, jumbo bags, cans, etc. And the filling object can be any form like granule, powder, liquid, or paste.

Q: What is the filling capacity of a filling machine?

A: Volumes between 5ml and 25-litres can be handled by volumetric filling machines and up to 150 containers per minute can be filled, depending on the fill volume, liquid viscosity and level of machine automation.

Q: How to maintain and clean the filling machine?

A: Scrub every week, water every day, and disinfect every time; ensure that the filling machine is clean, and the material tank should be scrubbed and disinfected to ensure that the parts in contact with the material are free of oxide skin and bacteria.

As one of the most professional monoblock filling machine manufacturers and suppliers in China, we're featured by quality products and competitive price. Please rest assured to buy cheap monoblock filling machine for sale here from our factory.

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